The strut channels keel machine equipment comprises a set of vital components, each contributing to the efficient production process. These integral parts include:
- Hydraulic Uncoiler: This component facilitates the unwinding of the steel coil, ensuring a steady supply of material.
- Five Roll Leveler: It plays a critical role in leveling the steel coil, ensuring a smooth and even processing.
- Shear Welder: This equipment is employed for welding the ends of steel coils together, guaranteeing a continuous and uninterrupted material feed.
- Servo Feeder: Responsible for precise material feeding into the roll forming machine, ensuring accuracy and consistency throughout the production process.
- Length Measurement System: This system accurately measures and controls the length of the produced keel, ensuring compliance with specified dimensions.
- Utility Hydraulic Punching Machine: Used for punching holes or slots as required in the keel, allowing for customized designs and applications.
- Roll Forming Machine: This is the heart of the production process, shaping the steel coil into the desired keel profile.
- Flying Shear: It cuts the formed keel into required lengths with precision.
- Out-feed Conveyor: This component transports the finished keel sections to the next stage of the production process.
- Cooling Rack System: Employed to cool down the freshly formed keel sections, ensuring they maintain their structural integrity.
- Electrical System: This system is responsible for coordinating and controlling the operation of various components in the keel production line, ensuring a smooth and efficient workflow.
In the production of light steel keels, the machine offers versatility by allowing the production of various keel shapes, including V-type, C-type, T-type, and L-shaped keels. The machine can produce light steel keels cut to specifications such as Q50, Q75, and Q100, with the primary specifications including ceiling joists of D38, D45, D50, and D60.
During the manufacturing process, it’s crucial to maintain high standards of appearance. The keel shape should be smooth, with clear edges and corners, free from burrs or surface deformations. The galvanized layer should meet strict quality requirements, ensuring the final product is not marred by defects, such as skin eruptions or tumors. This commitment to quality results in beautiful and precisely specified keel products.
Key Characteristics of Strut Channels Keel Machine Equipment:
- Precision Manufacturing: The production line creates workpieces with precise dimensions, ensuring uniformity in shape and length.
- Enhanced Productivity: The production process is highly efficient, requiring only 2-3 operators. It offers simplicity and low labor intensity. The line’s speed is adjustable, typically operating at speeds between 14 to 16 meters per minute.
- Reliability: The hydraulic, pneumatic, and electrical systems in the line feature high-quality imported components, guaranteeing stable and reliable performance. The process utilizes hot-rolled steel sheets as the primary material, ensuring product integrity and strength.
Overall, the strut channels keel machine equipment represents a robust and versatile solution for light steel keel production, meeting stringent quality and efficiency standards.
